Paul,
I tend to agree and then disagree with you at the same time. Sure you can't measure the diameter of threads, which are not round, but in the cases where I have actually measured the threads, I have done so repeatedly on several threads using the methodology described, and even though you might think that such measures would yield very different results when repeated over a length of thread, the numbers actually varied very little for the threads I worked with. Sure the measuring itself can maybe affect the result, but my impression is that the result is actually a valid measurement for a thickness - attempting to avoid using the term diameter here. It indicates a circle round thread, which only very few threads are. A more fair measure could be dimensions - measured on the smallest and largest thickness when imagining the thread cross section as a rectangle. Unfortunately it's beyond my skills and my tools to do such a measurement.
Regarding the use of Denier, you are right inasmuch as it's a true, physical measurement, but there are simply too many aspects and factors to take onto consideration for it to be useful for the average fly-tyer in assessing the properties of a certain thread - not to mention comparing thread from different manufacturers made of different materials using different methods. It's still insufficient to be able to select a thread for the far majority of fly tyers. One 70 Denier thread can be as different from another 70 Denier thread as one 8/0 thread can be from an 8/0 thread from another manufacturer. As long as neither materials nor fusing or spinning methods are specified, the Denier number is as confusing to most as the aught system.
I have your tying thread booklet and can warmly recommend it. GFF readers can order it through your web site. The aim of my article was not to recommend certain threads for certain uses, but to raise a discussion about the very confusing standards used to label threads mainly sparked by my own frustration and confusion.
Martin
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